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平成27年度 春期 ITパスポート試験 問11

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問11
頻出度★★☆

次の条件で,製品Xを製造する。部品Y,部品Zの歩留りが表のとおりであるとき,製品Xを300個製造するために必要な部品Yの原材料投入量aは何kgか。ここで,製品Xの歩留りは100%で,部品は全て新規に製造するものとする。 〔製品Xの製造条件〕 ・1個の組立て製品Xは,3個の部品Y及び1個の部品Zで構成されている。 ・部品Y及び部品Zは,それぞれの原材料から製造して用いる。 ・部品Y及び部品Zは,原材料1kgから1個製造することができる。

部品種類原材料投入量歩留り部品の完成数
Ya kg90%
Z600 kg50%300個

注記 網掛けの部分は,表示していない。

出典 平成27年度 春期 ITパスポート試験 問11
解説

問 11

  • Incorrectア

    225 is far below the 900 finished units required. Since 1 kg of raw material makes 1 unit and the yield is 90% (less than 100%), the input can never be smaller than the number of completed units. With 225 kg you would obtain only 225×0.9 = 202.5 finished units, nowhere near 900.

  • Incorrectイ

    250 is likewise smaller than the required 900 finished units, so it cannot hold. An input of 250 kg produces only 250×0.9 = 225 finished units. This value is easy to choose if you mistake the requirement as just 1 unit of part Y for each of the 300 units of product X, or if you pay no attention to the size relationship between the input and the number of completed units.

  • Incorrectウ

    900 is “the number of finished units of part Y required”, not “the raw material input”. It is the value obtained by treating the yield as 100% (that is, forgetting to divide by 90%). If the yield is 90%, the input must always exceed the number of completed units; with 900 kg you obtain only 900×0.9 = 810 finished units, which means 30 units of product X cannot be made.

  • エ

    正解 What we must find is “the raw material input a for part Y”. Think of it in two steps. First, find how many finished units of part Y are needed. One product X consists of 3 units of part Y and 1 unit of part Z, and the yield of product X is 100%, so 300 units of product X require exactly 3×300 = 900 finished units of part Y. Next, work backward from the yield. Part Y can be manufactured as 1 unit from 1 kg of raw material, so an input of a kg puts a units into production, but since the yield is 90%, only a×0.9 units are actually usable. Therefore a×0.9 = 900, so a = 900÷0.9 = 1,000 kg. The row for part Z in the table, 600 kg×50% = 300 units, matches the given condition exactly, which also confirms that the relationship “input × yield = number of completed units” is correct. Hence the correct answer is エ, 1,000.

ここがポイント
  • The basic formula for yield is “raw material input × yield = number of completed units”. To find the input you divide by the yield rather than multiply by it (input = completed units ÷ yield). If the yield is less than 100%, the input is always larger than the number of completed units, and this size relationship can be used to check your answer.
  • Requirement calculations are built up from the number of component parts. First fix the number of parts per product (here, 3 units of part Y) × the number to be manufactured = the number of finished parts required, and only then apply each part's yield — solve it in these two stages.
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